New to inkjet? Come and see us at Hunkeler Innovationdays

Martin Bailey, CTO, Global Graphics Software
Martin Bailey, CTO, Global Graphics Software

If you are new to inkjet and are building your first press no doubt you’ll have many questions about the workflow and the Digital Front End.

In fact, you’re probably wondering how to scope out the functionality you need to create a DFE that is customised to exactly what your customers require. Among your concerns will be how you’re going to achieve the throughput you need to keep the press running at rated speed, especially when handling variable data. Or it might be handling special colours or achieving acceptable image quality that is keeping you awake at night.  And how to achieve this without increasing the bill of materials for your press?

At Hunkeler Innovationdays we’ll have a range of resources available to address just such questions with some real case study examples of how our OEM customers have solved the problems that were causing them a headache using our technology and the skills of our Technical Services team.

For instance, how, on a personalised run, when every label or page might be different, can you stop the press from falling idle whilst the RIP catches up?  Our ScreenPro™ technology helps Mark Andy cut processing time by 50% on the Mark Andy Digital Series HD, enabling fully variable (every label is different) continuous printing at high-speed and at high-quality.

How can you avoid streaking on the image if your substrate is racing under your printheads at speeds of up to 300m/min for aqueous and maybe 90m/min for UV.  Or mottling? The Mirror and Pearl Advanced Inkjet Screens™ available with ScreenPro have been developed specifically to address these problems.

During the lifetime of the press, how can you avoid variations in quality that look like banding because your printheads have worn or been replaced?  Take a look at what Ellerhold AG has achieved by deploying PrintFlat™.

The ScreenPro screening engine is one of the building blocks you’ll need for your inkjet press. Our Fundamentals components provide other functions that are essential to the workflow such as job management, soft proofing, and colour management.

Using a variety of white papers, print samples, video footage and case studies , we’ll be sharing our experience.  So, come along and meet the team:  that’s me, Jeremy Spencer, Justin Bailey and our colleague Jonathan Wilson from Meteor Inkjet if you want to chat about their printhead driver electronics that are endorsed by the world’s leading industrial inkjet printhead manufacturers.


Join us at Hunkeler Innovationdays 2019


Convert from PDF & XPS formats with Mako™

Product manager David Stevenson provides an update on the latest release of Mako:

We’ve just released Mako version 4.6 and I’m pleased to let you know that new in this release is support for PCL5 input, adding to the PCL/XL support already available. Aimed primarily at the enterprise print market, this capability makes it possible to convert to and from PDF & XPS formats and to render thumbnails for preview purposes.

This latest release will also be of interest to our prepress customers: we’ve  improved overall performance and added new, fast render-to-buffer capability, in monochrome and color.

Finally, there is also new and improved support for PDF-named destinations, document metadata and more.

Contact me to find out more:

David Stevenson
David Stevenson,
Product Manager


Screening for the next-generation high-definition devices

In days gone by, almost every job was more or less 600 dpi in both directions. Now there is a drive to higher definition, with higher resolutions and smaller drop sizes.

So we’ve introduced a new feature in ScreenPro™ that allows the resolution of a job to be “upscaled” meaning that a RIP can still render at 600 dpi through an existing workflow and then ScreenPro can upscale the job to the printer resolution. The benefit is that you don’t need to change your existing workflow, can cut down on RIP time by RIPping at 600 dpi, but print on a 1200 dpi machine for increased definition.

There are various ways of achieving higher resolutions: use the new generation of print heads running at 1200 dpi, use multiple print bars, or use scanning head printers for multiple passes. Sometimes it really is increased resolution that is required and other times it is higher addressability and, for example with textile printing, sometimes you just need to be able to put down more ink in any given location.

Once manufacturers have achieved 1200 x 1200 dpi there are other problems to solve. There is four times as much data generated that needs to be passed through the workflow pipeline to the press compared to a 600 dpi data path. There are some applications where the higher addressability isn’t needed, and 600 dpi is ok, in this case you could run the press twice as fast and get twice the production if you ran it at 1200 x 600 dpi, or three times as fast at 1200 x 400 dpi.

To solve the problem of too much data slowing down processing times we have implemented resolution upscaling in the latest release of ScreenPro. The typical example is that we have an existing press and workflow to go with it at 600dpi. The RIP delivers data at this resolution. We then have a choice – to send it to the 600 dpi printer, in which case we screen as normal, or we send to the 1200 dpi machine.

In this simple case we use ScreenPro to double the number of dots it produces in both directions. For non-square resolutions we multiply in one direction only. Also for non-square resolutions we have to change the shape of the screens, a circular screen will be distorted by the non-square printer resolution so we have to correct for that up front.

What this means is that you can continue to RIP at 600 dpi and keep the same workflow right up to the last process of screening. You keep the same PC processor requirements, same network data transfer speeds. Only at the last stage use ScreenPro to upscale to your desired resolution.

This will be a really useful feature for many customers developing the next generation of high definition digital printers.

Hunkeler Innovationdays 2019
Join us at Hunkeler Innovationdays 2019 to learn more about the new features in ScreenPro.